An invaluable
tool for Marine, Farming, Fishing, and General Industry
SELECTION, USE &
CARE OF ROPE
Which type of
Rope will serve you best?
In your
selection of the best rope to serve your needs, knowledge of
the various types of rope available to meet different
conditions is important. In determining the rope best suited
for your requirements, the following factors are of special
importance:
Abrasion
Resistance assures extra life on pulleys, winches and
other wearing or torsion conditions
Water
Repellency keeps rope from swelling when wet, prevents it
from becoming stiff and unmanageable.
Flexibility makes rope agile and easy to handle under all
working conditions.
Safety
is of particular importance in falls, slings, hoisting,
mooring and towing lines.
Know your rope
requirements.
The correct
size is important. Using undersized rope causes undue strain
on the rope. Proper selection of the right rope size is the
greatest factor in getting full use and long life from your
rope. In addition to size, other factors such as type of lay
and special fiber treatment (for Manila ropes) will
determine the selection of rope. Most industries making
regular use of rope have selected certain types as best
suited to perform specific jobs. In some cases, special
purpose ropes have been developed to meet particular needs.
Generally, the proper size and type of rope can be specified
from your past experience and the recommendations of your
supplier.
CHECK OUT THE
Special Guide To
Working Loads
ROPE CONSTRUCTION
Manco can
makes 3- Strand, 4- Strand, or 8- Strand Plaited Ropes.
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3-Strand
ropes are preferred on most applications because of its
flexibility, knotability, and ease in handling. They come
in an easy-to- splice medium lay, however can be ordered
to conform to specific lay requirements either softer or
harder.
4-Strand
ropes have a slightly firmer lay and provides a rounder
rope with more outside surface and more traction on
sheaves and objects to be turned or gripped. It is
available in various core constructions depending on the
rope's application. 4-Strand Manila ropes are
approximately 7% heavier than 3- Strand and have a
breaking strength approximately 5% less.
8-Strand
plaited ropes have four left-hand laid strands and four
right-hand laid strands, paired off parallel and woven
together. Used mostly for marine applications, its neutral
(or balanced) construction provides excellent hockling
resistance. It is available in 5" to 15" circumference (or
1-5/8" to 5" diameter).
PACKAGING
The standard
package(s) are coils of 600-, 720-, and 1,200- feet wrapped
in polycloth and lashed. Coils can be boxed in 25-, 50-, and
100- Pound cartons (for ropes 2-1/4 inch circumference and
smaller). Ropes are also available in Coilettes of 50 feet
and 100 feet, for 1-1/2 inch circumference and smaller.
Non-standard lengths may be produced on order. The maximum
length of a coil will depend on the size requested for.
TREATMENT(S)
All Natural
Fiber (Manila) Ropes are lubricated with a water repellent
treatment that resists moisture, mildew, and rot. The
lubrication also guards against internal chaffing and wear.
Upon request, ropes may be treated with Copper Quinolinolate,
Copper Napthanate, Tar, Graphite impregnated, or Tallow
treated. These treatments are generally for the added
protection of fibers against rot and mildew.
Proper Use of
Rope
INSPECTION.
New rope should be thoroughly inspected throughout its
entire length before it is placed in service to determine
that no part of it is damaged or defective. After it is
placed in service, rope should be inspected at least every
thirty days under ordinary circumstances; more often if it
is used to support scaffolding or other supports upon which
men work. If it is exposed to acids or caustics, it should
be inspected daily. Inspection should include examination of
the entire length of rope for wear, abrasion, broken or cut
fibers, displacement of yarns or strands, discoloration or
rotting. To inspect the inner fibers, the rope should be
untwisted in several places to make sure the inside yarns
are bright, clear and unspotted. The specification tables
show breaking strengths and safe working loads. Rope loaded
to over 75% of its breaking strength will be permanently
injured. Damage from this cause may be detected by examining
the inside threads which will be broken to an extent
governed by the amount of the overload. Such damage may also
be determined by the reduced diameter of the weakened
section of the rope. Care should be taken to prevent kinking
a rope. Even a moderate strain may over-stress the fibers at
the point of the bend, producing a serious defect and one
that may be difficult to locate.
CARE OF ROPE.
If rope becomes muddy or dirty, it may be washed with cold
water and moderate hose pressure, but never with seam. Any
grit or dirt that remains may be shaken out after the rope
has dried. The use of wet rope or rope reinforced with
metallic strands is dangerous near power lines and other
electrical equipment. A wet rope should never be left where
it may freeze. With proper care, lubrication other than that
in the new rope is unnecessary. Sharp bending of the rope
around objects too small for the rope, or over sharp corers
should be avoided because these cause extreme tension or
abrasion on the fibers/filaments. Be sure the bend is
sufficient for the rope size; sharp corners or rough
surfaces should be padded.
EASIER
HOISTING WITH LESS EFFORT NEEDED. Tackle lifts extra weight,
but use the proper sheave size. Blocks and tackle reduce the
power needed to hoist or pull a given load. The mechanical
advantage to be gained will vary with the number of sheaves
employed in tackle combinations. The illustrations and data
represent standard practice in the use of block and tackle.
The selection of correct rope size for specific applications
is an important consideration for maximum efficiency and
dependability.
ROPE SLINGS.
Small angles increase rope stress. Allow for sling angles.
The breaking strength of rope is based on direct pull along
a single length of rope. When slings, using two or more legs
to carry the load, are properly employed, the rope's safe
working load is substantially increased. However, as
illustrated below, the load factor on each leg of the sling
is greatly increase as the sling angle becomes smaller.
Therefore, the use of slings requires certain precautions as
well as a knowledge of safe working loads permissible. For
best results, sling angles should never be more than 90
degrees - rarely less than 45 degrees.
SPLICE ROPE
FOR PERMANENCE. A splice is stronger than a knot. The
strongest way to join two ropes, or to make a sling or
endless rope, is to splice it correctly. Even the most
efficient knots will reduce rope strength to as much as 50%,
while a carefully made splice may have up to 95% of the
strength of the rope being spliced. A short splice gives the
strongest coupling however, it doubles the rope size and is
not suitable where rope must run through pulleys or sheaves
on a block. For such purposes, a long splice, with up to 90%
strength efficiency, is used.
Don't weaken
your rope. Follow these rules for good care
ROPE CARE &
SAFETY
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GOOD
ROPE CARE - BETTER ROPE SERVICE. or the service that
should be expected from good rope, and for the safety of
men and materials, rope should be handled and used with
care. By following these points in rope selection,
handling and storage, it will remain dependable and safe
over long periods.
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SELECT
BEST ROPE FOR THE JOB. Economy as well as service depend
on the right size and quality for the work. Allow a safety
factor of at least five to determine safe working load for
new rope. As rope ages, the safety factor should be
increased.
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REMOVE
FROM COIL CORRECTLY. Always take rope from coil in this
way to avoid distorting the lay of the rope.
Lay coil flat with inside end of rope on the top. Loosen
lashings and covering and pull rope end up.
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STORE
ROPE PROPERLY. Rope should always be dry before storing;
storing wet rope causes mildew and rot. A cool, dry room
with free air circulation makes ideal storage. If
necessary to store on metal or concrete floors, protect
the rope with planking to prevent contact with the floor.
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REVERSE
ENDS OF ROPE. Changing ends of the rope regularly when
used in tackle, permits even wearing and assures longer
useful life. If a short section shows undue wear or
damage, cut out the worn section and splice the rope for
best service. Then make sure that the cause for the excess
wear is corrected.
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KEEP
ROPE CLEAN. Dragging rope on the ground or over rough,
gritty surfaces allows abrasive particles to work into the
rope and weaken the fibers. If rope becomes muddy or
dirty, it should be washed and dried thoroughly before
storing.
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KINKS
CAUSE ROPE FAILURE. Prevent kinks which cause permanent
damage and weakening of the rope. If kinks should form, or
if rope is continually twisted in one direction, as over a
winch, remove kinks or restore balance in the rope by
throwing in twist in opposite direction.
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PROTECT
ROPE FROM CHEMICALS. Acids and their fumes, alkalis, oils,
paints and barn-yard mud are injurious to vegetables
fibers and will quickly damage rope. protect from these
agents wherever possible and remember that clean, dry rope
is the best assurance of long rope life.
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AVOID
SUDDEN STRAINS. Jerking or sudden strain may cause failure
of a rope normally strong enough to handle the load
safety. A steady, even pull will assure full strength from
rope. This is especially important when using slings or
tackle which may multiply strain and power.
Legal Disclaimer
Although we believe that the information supplied is
generally correct, we do not assume any responsibility whatsoever for
its accuracy. The data and information contained in the electronic
catalog are intended for use by persons possessing technical skill and
knowledge. Conditions of use of the items listed in the electronic
catalog are beyond our knowledge or control and consequently we assume
no liability whatsoever for results obtained or loss or damage incurred
as a result of application of the data or information presented. Users
of the electronic catalog do so at their own risk. In addition, we
assume no liability and make no warranty with respect to claims of
patent, trademark or copyright infringement or other similar claims
which may arise out of or in connection with the use of any data,
information or items listed in this electronic catalog.
MANILA CORDAGE CO. EXPRESSLY DISCLAIMS ALL
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE. IN NO EVENT SHALL MANILA CORDAGE CO. BE LIABLE FOR
ANY INJURY, EXPENSES, PROFITS, LOSS OR DAMAGE, DIRECT, INCIDENTAL, OR
CONSEQUENTIAL, OR ANY OTHER PECUNIARY LOSS ARISING OUT OF THE USE OR
INABILITY TO USE ANY PRODUCT DESCRIBED IN THE ELECTRONIC CATALOG.
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